CoatingsTech Archives
Critical Pigment Volume Concentration Measurements – A Very Fast Method
March 2005
By Walter K. Asbeck
Because of the importance of knowing the Critical Pigment Volume Concentration (CPVC) for maximum performance of all pigmented coating systems, a large number of methods to measure CPVC have been proposed. All attempts to predict the critical point on theoretical grounds have been unsuccessful. Some tests for CPVC are quite accurate and reliable in showing where the break in the formulating ladder exists. Some require considerable judgment.
All tests for CPVC, unfortunately, require the preparation of the coating compositions, including pigments used, vehicles (both solution and latex type), and their grinds. The composition must then be deposited on some substrate and dried either by air or bake-before the classical tests can be used. All facets of the coatings manufacture must be included in the test samples. The required sample may be produced relatively fast in the case of baked systems or very slow in the case of some air-dried systems.
All of the classical tests made on these PVC ladders are relatively time consuming and total testing time may require many hours. A new method of testing on the PVC ladder, which is both very fast and requires minimal instrumentation, is proposed here. For the most part, the tests on each sample can be made in less than one minute.